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5 Reasons Why Bopp Bags Manufactured and Supplied by Sudarshan Add Pack Are the Best Choice for Packaging

Introduction

In this modern generation packaging is playing a crucial role in promoting any product of any company which significantly ensures its safety during the whole transportation process. Bopp bags are one of the most popular types of packaging materials used in the industry and we are a leading, reputed and trusted Bopp Bag manufacturer in India.

Bopp bags which are also known to be Biaxially Oriented Polypropylene bags have become increasingly popular in the competitive packaging industry due to their versatility, durability, and cost-effectiveness. They are made from a thermoplastic polymer material that is stretched in both the machine and cross-machine directions, resulting in a strong and clear film that can be used for a variety of packaging applications. Thus, we are here in this blog to discuss some of the most interesting reasons why Bopp bags are the best choice for packaging.

Bopp Bags: Best Choice

Here are the 5 amazing reasons that make Bopp bags one of the best choices for packaging.

Durability and Versatility

These bags are highly durable and can withstand a variety of environmental factors such as moisture, heat, and sunlight. They are resistant to tears, abrasions and punctures making them an ideal choice for packaging sharp or heavy objects. This durability ensures that the product inside the bag remains protected during transit and storage.

They come in a variety of sizes and shapes, and can be customized to suit the specific requirements of a product. They can be printed with high-quality graphics and text, making them an excellent choice for branding and marketing purposes. They are also available in different colors and finishes such as matte, gloss, or metallic, which can help enhance the appearance of the product.

Cost-effectiveness and Environmentally friendly

These bags are a cost-effective packaging solution, especially when compared to other materials such as paper, glass, or metal. Being a lightweight product these bags incorporate reduced shipping costs as are very easy to transport which accordingly also makes them more affordable than other types of packaging.

They can be reused multiple times as they are made from a non-toxic and non-reactive material, which makes them safe for the environment and accordingly recyclable. They also helps reduce the carbon footprint as these bags require less energy to produce compared to other materials

Tamper-proof and Moisture-resistant

These bags can be heat-sealed, which ensures that the product inside remains safe and protected from tampering. This feature is particularly useful for food and pharmaceutical products, which require a high level of safety and security.

They are moisture-resistant, which makes them an excellent choice for packaging products that are sensitive to moisture such as food, seeds, and chemicals. This moisture resistance ensures that the product inside remains fresh and dry.

Shelf appeal and Lightweight

These bags have a high visual appeal due to their clarity and smooth surface. This makes them an excellent choice for packaging products that require high visibility such as snack foods, confectionery, and pet food. They can also be printed with high-quality graphics and text, which can help enhance the shelf appeal of the product.

They are lightweight, which makes them easy to transport and handle. This reduces shipping costs and makes them a preferred choice for e-commerce packaging. They are also easy to store and stack, which helps save space in the warehouse.

Easy to print and Chemical-resistant

These bags are easy to print, which makes them an excellent choice for branding and marketing purposes. They can be printed with high-quality graphics and text, which can help enhance the shelf appeal of the product. This printing capability also allows for the inclusion of product information, barcodes, and other details that can aid in tracking and inventory management.

These are resistant to a wide range of chemicals, which makes them an excellent choice for packaging products that require high chemical resistance such as cleaning agents, fertilizers, and pesticides. This chemical resistance ensures that the product inside remains safe and protected during transit and storage.

Bopp Bag manufacturer in India Bopp Bag manufacturer in India

 

The Final Statement

Overall, Bopp bags are an excellent choice for packaging due to their versatility, durability, cost-effectiveness, and environmentally friendly features. They offer several advantages such as tamper-proof and moisture-resistant properties, high visual appeal, easy printing capability, and lightweight properties. These features make them an ideal choice for a variety of products and industries, and they continue to gain popularity in the packaging industry.

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How to Properly Handle and Store FIBC Bags to Ensure Safety and Longevity

FIBC bags, also known as bulk bags, are large and heavy-duty containers used for transporting and storing various materials such as grains, chemicals, and construction materials. Due to their large size and weight, it is essential to handle and store them properly to ensure the safety of the workers and the longevity of the bags.

Being a Prominent and leading FIBC bags manufacturer in India we supply our bags to several industries, including agriculture, construction, and chemical processing. Due to their large size and weight, it is essential to handle and store them properly to ensure the safety of the workers and the longevity of the bags.

In this blog, as suggested by our company’s experts we will discuss the most appropriate tips and tricks to proper handling and storage techniques for FIBC bags.

Introduction to FIBC Bags

FIBC bags are made of woven polypropylene fabric and have a weight capacity of up to 4000 pounds. Coming in various shapes and sizes, including U-Panel, circular as well as rectangular, these bags are used in several industries such as agriculture, construction, and chemical processing.

Proper Handling Techniques

Proper handling of these bags is crucial to ensure the safety of the workers and the materials being transported. Here are some guidelines to follow when handling these bags:

1. Check the Bag’s Condition

Before handling, inspect it for any damages, tears, or holes. An imperfect bag can restrict the material being transported as well as the safety of the workers. If you notice any damages, do not use the bag and dispose of it properly.

2. Use Proper Lifting Techniques

Only with the proper lifting techniques the bag should be lifted and never lift the bag by the loops or the corner seams as they are not designed to bear the weight of the bag. Instead, use a forklift or hoist to lift the bag from the bottom or the side seams.

3. Avoid Overloading the Bag

Overloading this bag can cause it to burst, compromising the safety of the workers and the materials being transported. Always adhere to the bag’s weight capacity and fill it only to the designated level.

4. Secure the Bag Properly

After filling this bag, ensure that it is secured properly before transporting it. Secure the bag using straps or ropes to prevent it from moving during transportation.

Proper Storage Techniques

Maintaining Proper storage of these bags can ensure their highest order of longevity and accordingly minimize their damages. Here are some guidelines to follow when storing these bags:

1. Store Bags in a Dry and Cool Place

Keep these bags away from direct sunlight and provide them a dry and cool environment. Exposure to sunlight can cause the bag’s fabric to weaken, compromising its strength and longevity.

2. Keep Bags off the Ground

Bags should be stored off the ground to prevent any damages to the bottom seams. Use pallets or racks to keep the bags off the ground.

3. Avoid Stacking Bags Too High

Stacking the bags too high can cause them to collapse, compromising their integrity and safety. Always adhere to the recommended stacking height provided by the manufacturer.

4. Check Bags Regularly

Regularly inspect these bags for any damages, tears, or holes. Address any issues immediately to prevent them from worsening and compromising the safety of the workers and the materials being transported.

FIBC Bags Manufacturers
FIBC Bags Manufacturers in India

 

What Did You Learn?

Overall, properly handling and storing FIBC bags is crucial to ensure their safety and longevity. Always remember to inspect the bags before use and repair any damages before putting them into service.

Train your employees on the proper handling and storage of these bags, and make sure that they are familiar with the specific requirements of each bag.

Consider the storage location, temperature, humidity, and any other environmental factors that may affect the bags. Keep the bags off the ground and away from any sharp or abrasive objects that could damage them.

In summary, FIBC bags are an essential component of many industries, and proper handling and storage are vital to their performance and safety. By following the guidelines and tips in this blog, you can optimize the use of your FIBC bags, leading to improved efficiency, reduced costs, and most importantly, a safer work environment.

1169

Common Applications of PP Woven Fabric in Agriculture and Farming

PP Woven Fabric: Introduction

PP woven fabric is a versatile and durable material which is frequently used in packaging, construction, agriculture and other industries. It is made by weaving polypropylene threads together to form a strong and tear-resistant fabric that can withstand harsh weather conditions and heavy loads. It is a a popular choice for various applications due to its cost effectiveness, environmental friendliness and light weight. Thus, in this blog, we “Sudarshan Addpack”, the highest quality PP Woven Fabric Manufacturer in India are going to discuss with you some of the most amazing applications of this material in the agriculture and farming industry.

Exploring the Various Applications in Agriculture and Farming

PP Woven Fabric is a versatile material used for various applications in agriculture and farming due to its strength, durability, and resistance to tearing which make it an ideal choice for packaging and storage of agricultural products. It is also easy to transport and handle material due to its amazingly supportive lightweight feature. Hence, here are some common applications of PP woven fabric in agriculture and farming:

  • Packaging of Agricultural Products: It is widely used for packaging agricultural products such as seeds, grains, and fertilizers. The woven fabric bags can withstand heavy loads and resist punctures, making them ideal for transporting and storing bulk quantities of agricultural products. The bags can be printed with labels, brand names, and product details, making it easy to identify and differentiate between products.

 

  • Shade Nets: Shade nets made from this material are used in agriculture and farming to protect crops from harsh weather conditions. They provide shade and regulate temperature, preventing crops from overheating and getting damaged by excessive sunlight. It also reduces the need for chemical pesticides through protecting the crops from pests and insects.

 

  • Mulching: To retain moisture and control weed growth this material is also used for performing the mulching at the soil. The fabric is laid on the soil surface and held in place with stakes or rocks. The mulch helps to prevent soil erosion, conserve water, and maintain a stable soil temperature and thus also providing a significant barrier that prevents weed growth which accordingly reduces the need for herbicides.

 

  • Ground Covers: It is used as ground covers in agriculture and farming to protect crops from soil-borne diseases and pests. The material is laid on the ground and secured with stakes or rocks, forming a barrier that prevents pests and diseases from entering the soil. Ground covers also prevent soil erosion and conserve moisture, creating a favorable environment for plant growth.

 

  • Harvesting Nets: It is used for harvesting nets that are placed under fruit trees to catch the falling fruits. The nets prevent the fruits from getting damaged when they hit the ground, reducing wastage and improving the quality of the harvest. Harvesting nets also make it easier to collect the fruits, reducing the need for manual labor.

 

  • Animal Feed Bags: PP woven fabric bags are used for packaging animal feed, including hay, straw, and other animal feed products. The bags are durable and can withstand the weight of the feed, preventing it from spilling or leaking. The bags can be stored for long periods without deteriorating, protecting the feed from moisture and pests.

 

  • Silage Bags: Its bags are also used for storing silage, a fermented fodder used for feeding livestock. The bags are strong and airtight, preventing the entry of air and moisture that can cause spoilage. The bags are also easy to transport and handle, reducing the need for expensive storage facilities.

 

Make a Perfect Choice

Thus, PP woven fabric is an ideal choice for agriculture and farming due to its strength, versatility, and cost-effectiveness. It provides an excellent barrier against harsh environmental conditions and protects crops from pests, wind, and sun damage. Moreover, it can be easily customized to fit various agricultural applications, making it a convenient and efficient option for farmers. With its numerous benefits, PP woven fabric is undoubtedly a smart investment for anyone looking to improve their farming and agricultural practices.

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Exploring The Different Types Of Bulk Bags And Their Applications

Bulk bags are a popular packaging solution which are also known as flexible intermediate bulk containers (FIBCs) used for storing and transporting large quantities of flowable and dry materials. These bags are available in a variety of designs, sizes and shapes that can easily suit the different applications as per required by the consumer. It is also important to note which kind of a bulk bag should be taken in use with respect to the type of material being transported or getting stored, the level of protection required, and any specific regulatory or safety requirements.

Thus, working with Sudharshan AddPack, one of the global reputed bulk bag manufacturers can help you ensure that you select the right type of bag for your needs that also meets all the necessary safety and performance standards. Thus, in this blog we will discuss the various types of FIBC Bulk Bags that we manufacture for all our clients worldwide.

FIBC Bulk Bags: Types and Their Applications

Being a leading manufacturer of FIBC bags in several countries mainly including India, USA and Chile, we offer a range of bags suitable for various industries and applications. From non-conductive Type A bags for storing food products and grains, to conductive Type C bags for use with flammable materials, we have a diverse selection of FIBC bags to meet our each and every customer’s needs successfully. Here are some of the various types of high quality FIBC Bulk Bags we manufacture using modern techniques and the latest technologies.

  • Regular Jumbo Bags (Type- A Bags) – These are large woven polypropylene bags used to transport and store dry bulk materials such as grains, chemicals, and minerals. They are commonly used in industries such as agriculture, construction, and mining due to their ability to hold large amounts of material and withstand heavy loads. These bags come in a variety of designs and sizes that can also be customized to fit all the relevant specific requirements.

 

  • Anti-Static Jumbo Bags (Type- B Bags) – These are specially designed packaging solutions that prevent the buildup of static electricity during transportation and storage of products. These bags are commonly used in industries such as pharmaceuticals, chemicals, and electronics to protect sensitive materials from electrostatic discharge. They are made from conductive materials that dissipate static charge, ensuring product safety and integrity. Anti-static jumbo bags are an essential tool for any industry that deals with static-sensitive products.

 

  • Conductive Bulk Bags (Type- C Bags) – These are designed to safely transport and store materials that are prone to generating static electricity. These bags are made of conductive materials that can dissipate static charges and prevent sparks from igniting flammable substances. These bags are significantly taken in use by many industries such as pharmaceutical, mining as well as chemical as the bags help to ensure the safe transportation and handling of potentially hazardous materials.

 

  • Baffle Bags – For storing and transportation of bulk materials such as powder, seeds and grains this category FIBC is used with an utmost importance as they acquire internal baffles that prevent the contents from shifting during transport, ensuring stable and safe handling.

 

  • UN Bags – These are typically used for the transport of hazardous materials such as chemicals, pharmaceuticals, and radioactive materials. These bags have specific design and construction requirements, including a higher level of strength and durability, to ensure the safe transport of their contents.

 

  • Ventilated Bags – These are specially designed bags that allow air to flow through them. They are commonly used for storing fresh produce, such as fruits and vegetables, as the ventilation helps to maintain the quality and freshness of the products.

 

  • Dust Proof Bags – These are specialized bags designed to protect items from dust, dirt, and debris. They are commonly used for storing clothing, bedding, and other textiles, and are especially useful for those with allergies or respiratory issues.

FIBC Bulk Bag Manufacturers
 

Thus, if you are looking for a reliable and efficient solution for your industrial packaging needs? Look no further than our expertly crafted FIBC bulk bags! With years of experience in manufacturing and delivery, we provide the highest quality and most durable bags on the market. Trust in our expertise to provide the perfect solution for your business needs and effectively ensure the safe and secure transportation of your quality goods.

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How to Calculate Weight of FIBC Bag?

Widely used in various industries for storing and transporting large quantities, FIBC Bag plays a crucial role in ensuring transportation of goods in a safe and efficient manner. To determine the bag weight according to your required specifications, our FIBC/Bulk bag weight calculator comes in handy which is specifically used to generate the weight of mainly three types of FIBC Bags that are U+2 , Circular and Baffle FIBC bags. With a great automated application, the calculator significantly determines which bulk bag matches your requirements, usability and functionalities. Here are the steps involved in how to calculate weight of FIBC Bag using our amazingly supportive Tool, the FIBC Bag Weight Calculator:

Input Parameters: How to Calculate Weight of FIBC Bag

This bulk bag calculator for U+2 , Circular and Baffle FIBC bags takes input from the user. These parameters include bag dimensions, fabric weight, bag type, and lifting options. These are the following details a user need to provide:

  • Enter Bag Dimensions: The bulk bag calculator for all the three FIBC bags takes input from you, particularly, length of the bulk bag, height, width, SWL (Safe Working Load), and SF (Safety Factor), and GSM (Grams per Square Meter) for the bulk bag. These dimensions are important to ensure that the bag is strong enough to carry the required weight of the material and is appropriate for the intended application.

 

  • Choose Bag Coating: Moving forward, the calculator will ask for the type of coating you are searching for that can be coated or uncoated. The material that you are going to store in the bag will depend on the type of coating you choose.

 

  • Select Liners and Dust Proofing: Choose whether you need liners or not. Liners are used to prevent contamination of the material inside the bag and to ensure that the bag is easy to clean. After this, specify whether you want the bag dust proof or not. Dust proofing is important to prevent the material from spilling out of the bag during transportation.

 

  • Choose Top and Bottom Attachment: Select the type of top attachment and bottom attachment and also note that the top attachment can be either a spout or a flap and the bottom attachment can be either a spout or a discharge chute.

 

  • Specify Loop Height, Short Leg, and Long Leg: You will be asked for the specifications of loop height, short leg and long leg where the loop height refers to the length of the loops that are used to lift and transport the bag and the long leg and short leg and refer to the original length of the bag itself.

 

  • Choose Stitching Denier, Type, and Pattern: Select the appropriate denier, type, as well as pattern of the stitching before filling also note that the denier refers to the thickness of the thread used in the stitching, the type of stitching can be either single or double and the pattern of stitching can be either chain or overlock. The type of stitching and pattern you choose will depend on the strength requirements of the bag.

 

  • Select Label or Document Pouch: Select whether you want a label or document pouch or not. A label is used to identify the contents of the bag, whereas a document pouch is used to store important documents related to the material inside the bag.

Result:

FIBC Bulk Bag Manufacturers
 

Once all the necessary details are provided, the calculator will generate a report that provides an estimated weight of the FIBC bag based on input parameters. The result also assists in the planning and logistics of shipping, handling, and storing the FIBC bag. The user will receive the report via email.

The result obtained through this calculator is a detailed report that provides valuable information to users. It includes the bag type, weight, coating, liners, dustproofing, top and bottom attachments, loop height, short leg, long leg, denier, type, and pattern of stitching, and label/document pouch. This comprehensive report allows users to make informed decisions when selecting the right FIBC bag for their specific needs, taking into account factors such as weight, strength, and durability, ultimately leading to cost savings and efficient operations. With this tool, users can quickly and accurately calculate the weight of their bulk bags, helping them to better plan and manage their logistics and supply chain operations.

Assistance:

Certain wet products can form molds. And, this can ruin the entire product. So, if you have such a wet product, then go for FIBC bags without liners and without coating. This will give extra airflow and also ventilation to the wet product.

Overall, with the help of above steps that signifies how to calculate weight of FIBC Bags,  users can efficiently find the solution that will help them to make informed decisions about the type of bulk bag they need to meet their specific requirements. Still, if any user requires further assistance or additional information, they can contact the team of skilled professionals of Sudarshan Add Pack who will help them design the appropriate bulk bag package for their specific needs. The user can contact the team on +91 909-875-0000.

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Guidelines to use FIBC bags for storing and transporting wet products!

FIBC bags are top-rated options for transportation and storage of dry products. These bags offer a variety of benefits, like saving money and time for the industrial conglomerates. It often happens that there are some wet materials or products that need to be stored and transported.
In this situation, FIBC bags still serve amazingly! Here are some of the issues that one has to face while storing and transporting wet products –

  • Wet products are significantly heavier: The moisture present or the water present in the product adds a significant amount of weight to the bag in the same volume. This causes problems with the safe working load of the FIBC bag.
  • It is too moist when storing: The moisture or the water in the wet product can seep through seams or the fabric of the FIBC bag.
  • Spout bottom gets clogged while discharging the wet product: The wet product has the tendency to get jammed during discharging. This becomes inconvenient and is also dangerous.
  • It can seep through the linings: Certain wet products have super-high moisture which gives a high risk of it seeping through the linings. This is a severe issue as it can destroy the product’s natural characteristics and get you a financial loss.

These are some of the major issues one has to face while storing wet products, but you can easily tackle them with the following guidelines.

1. Go for FIBC with high SWL:
As the wet product is heavier, it is advisable that you choose an FIBC bag with a higher safe working load which is made from a piece of thicker fabric and the stitches are heavy-duty and more intact. The safe working load needs your dire attention when selecting an FIBC bag for a wet product.

2. Use liner:

FIBC Bulk Bag Manufacturers

Choose an FIBC bag with liners. The liners are efficient enough to keep the moisture in the bag and also prevent the wet product from seeping out of the bag. You can ask the manufacturer to sew an extra liner when manufacturing bags or you can separately purchase them.

3.
An FIBC bag that breathes:
Certain wet products can form moulds. And, this can ruin the entire product. So, if you have such a wet product, then go for FIBC bags without liners and without coating. This will give extra airflow and also ventilation to the wet product.

4. Avoid spout bottom:
The spout bottom FIBC bags have a tendency to get clogged when wet products are discharged. And, this can cause immense inconvenience. From clearing the clog to the wastage of product, nothing is great about all of this. So, to aim at this issue, you can go for an FIBC bag with full bottom discharge. This allows discharging in one shot.

FIBC Bulk Bag Manufacturers

This was all about how you can tackle the issues faced while storing and discharging wet products from FIBC bags.
Sudarshan Addpack aims to make your bag buying journey smooth, informative, and up-to-the-mark. Make purchasing decisions based on information about it. Sudarshan Addpack Pvt. Ltd is a global leader in manufacturing and supplying FIBC Bulk Bags in Chile, PP Woven Fabrics / Bags and BOPP Woven Bag. Headquartered in India, we have an existing customer base in the USA, Chile, Canada, Australia, New Zealand, United Kingdom, Netherlands, Germany, Ireland, Argentina, Mexico, Chile, Uruguay, France, Italy and Israel.

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An Overview Of Over-Sized Spout bottom FIBCs!

Bulk bags are a tremendous boon to any operation that involves storing and transportation of goods. The journey of product storage in FIBC bags goes like this – Filling the bag with the product, transportation, and the discharging or emptying at the final location.
And, this process involves a lot of precision, especially when it comes to discharging and filling. The top and bottom attachments of the FIBC have to be perfect.
Picking the right kind of discharge system helps you save time and money and enhances the efficiency of the entire operation and product handling.
There are a variety of ways to discharge products from the FIBC bags, but the most widely recognised discharge option is an outlet attached to the base of the bag, known as the spout bottom.

What is Spout Bottom?
The bottom of the bag is fashioned as a funnel that allows to discharge the product. The spout bottom FIBCs are the most common discharge spout with dimensions being 14’’ Diameter by 18’’ Length. And, these are also customizable as per the required size. FIBCs material is classic and can be discharged without any harm.

fibc manufacturer in india
These also have a safety tie to ensure that there is no leakage of the product. Not only this, discharge spouts can be accompanied by a safety valve, spout cover, or flap to provide protection from product leakage.

One must pay attention to the bottom structure of the FIBC as it will help in a smooth process and maintain hygiene.

Oversized Spout Bottom is just the spout bottom with a wider structure; just double of what is standard. This is important for those who want the discharging to be more smooth and efficient. It promises a lot of benefits that are mentioned below –

    1. Solve issues like Bridging:
      Bridging is a major issue in FIBC bags. It affects the operations as blockages are equivalent to slow production. It is experienced when the product sticks to the sides while discharging; resultantly clogging the bag’s spout bottom. To mitigate it, discharge spouts with wider dimensions are perfect. So, if you have a product with high moisture, you will need an oversized discharge spout bottom for your FIBC bag as it will have a faster discharge rate, which means less adhering to the sides of the bag.

FIBC Bulk Bag Manufacturers

  1. Increases efficiency:
    With the wider spout bottom bags, your work will be at ease! There will be no blockages, which will enable you to extract the product more efficiently and at a faster discharge rate. Also, there is a safety valve provided in many FIBC bag’s bottoms that can be tightened to secure.

This increased efficiency can have a significant impact on your industrial operations.These were a few insights about the spout discharge and how an over-sized spout discharge! If your industry applications include a lot of high-moisture products (Agricultural goods, or powders with high moisture) to be transported and stored, then these FIBCs can be super-helpful.

Sudarshan Addpack aims to make your bag buying journey smooth, informative, and up-to-the-mark. Make purchasing decisions based on information about it. Sudarshan Addpack Pvt. Ltd is a global leader in manufacturing and supplying FIBC Bulk Bags in Chile, PP Woven Fabrics / Bags and BOPP Woven Bag. Headquartered in India, we have an existing customer base in the USA, Chile, Canada, Australia, New Zealand, United Kingdom, Netherlands, Germany, Ireland, Argentina, Mexico, Chile, Uruguay, France, Italy and Israel.

865

An Insight Into Bulk Bag’s Top/Bottom Design & Loop Design

“Product knowledge is an essential skill! Understanding the product that you are purchasing allows you to know about their benefits accurately and persuasively. And, most importantly helps you make an informed purchaser!”

Bulk bags are a necessity for many industries, and knowing about them is the best way to decide what suits your requirements best wisely. The bulk bags are offered in a variety of sizes and configurations. One of the things that often go unnoticed by the industry person’s awareness about the bulk bags is top-bottom/filling-discharging options and loop designs.
Discover the different types of bulk bag’s top/bottom closures.
FIBC bulk bags have proven to be very efficient when it comes to storing and transportation of a variety of products or materials. Commonly known as the versatile bulk packaging option, this has the following multiple bottom closure options.

1. Discharge spout:
The discharge spout is on the bottom of the bulk bag. It is considered the basic one with a discharge spout at the end, and it remains closed until you are ready to take the product out. The discharge spout comes in multiple sizes, and also you can customise it according to your product’s characteristics.

You can control it, direct the discharge directly, and also it doesn’t harm the bag.
2. Iris closure:
It is similar to discharge spout with an addition, which is, it is equipped with a safety valve that allows you to choke the neck and control the flow of material. It is suitable for those who have to deal with the storage and transportation of hazardous products.

3. Star closure or petal closure:
It is an extension of discharge spout with cover. A cover is a fabric sewn between the spout and the petal closure. This is to hold or protect the spout. If your product requires more shield from contamination, then this is for you!

4. Discharge spout with flap:
The discharge spout with flap, also known as a sanitary flap, is a bottom diaper that protects the bag’s entire bottom surface from wearing and tearing.

5. B-lock closure:
B-Lock Closure is for fixing the discharge spout skirt within. It is a design that is used for both top spout and bottom spout. For some circumstances, a b-lock with remote release can be added to the bulk bag so that it can be emptied at a safe distance.

6. Conical bottom:
Shaped like a cone at the bottom, these bags are especially suitable to pack products like clay, slurries, etc. The conical shape allows the discharge of the material easily.

7. Full open discharge:
It is a full open dump. The outlet extends from the bottom seam and follows the bag dimension.

Top Design

Here are some of the top designs of FIBC bags –

1. Cone Top:
It is a variation of the inlet! In this, the top is a pyramid-type that allows over-filling of the bag. One can tie the top once it is overfilled. It is also called a conical top.

2. Duffel Top:
This is a type of FIBC bag top that is similar to a duffel bag. It has an inlet that extends from the top seam and follows the bag’s dimensions. It is also called a ‘Skirt top’.

3. Open top:
Open Top bags are usually characterised by a flat or spout bottom. These are commonly used for building materials, and similar applications.

4. Tie-Down Flap Top Bulk Bags:
Ideal for quick-filling operations, the tie-down flap top FIBCs have a flap that closes and can be tied down to ensure the product load is securely stored and also transported.

5. Spout top:
Spout top FIBCs are the most common types! This is ideal for controlled filling, the spout top can be closed and tied to ensure safe transportation and storage.

Know about the lift loops:

1. Corner seam loops:
In this type, each corner has a lift loop sewn into the seam of the bag. It is a cost-effective option.

2. Cross corner loops:
Like corner seam loops with a difference, the lift loops are not sewn into the seam of the bag but sewn into 8 points in opposite corners of the bag.

3. Lift tunnel loops:
The tunnel-like loops are sewn on either side of the bag. It is an efficient style, and using it is easier for forklifts.

 

For the strength of the loop, a perimeter band is best!
A perimeter band or safety belt is a band that is sewn around the outside perimeter of the top of the bag. It is designed to give extra strength to lifting loops when filling.
For an informed purchase, you should always have the knowledge of everything about a product. If you are looking for assistance in purchasing bulk bags, you can mail at info@sudarshangroup.net

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A Guide To FIBC Terminologies That You As A Consumer Must Know!

A flexible intermediate bulk container (FIBC), or sometimes referred to as jumbo, bulk bag, super sack, or big bag, is a bag that is used by a multitude of industries for storing and transporting dry content or flowable products. These are made from a thick, woven polypropylene that comes with a UV treated finish and extensively used to store products like sand, fertilizer, dry pet food, and granules of plastic.

There has been a significant increase in the demand of FIBC bags with the growing requirements to reduce the overall weight of the bulk packaging and transporting materials.

If your work repeatedly requires you to interact with the FIBC market, then it can be helpful for you to learn a bit more about this world. And, so, for a well-informed purchase, know about the FIBC related terminologies mentioned below –

  1. Baffle:

A baffle is an extra fabric panel or piece of string sewn into each of the 4 corners of a four-panel or tubular-shaped bag. This added strength allows the bag to hold its square shape better when filled, and also increase the stability of the load. It also helps in maximizing space.

  1. Bag Height:

The height dimension of an FIBC bag measured from the top seam to the bottom seam is the bag height.

  1. Belt Patch:

Belt patch is a piece of fabric that is sewn either amidst the bag body’s main fabric and the Lift Belt or on top of the Lift Belt, within the belt sewn portion. It is used to enhance the safe working load (SWL).

  1. Bias Strap Or Tape:

Also known as web tie or tie strap, these are made of multifilament yarns or polypropylene and are used to tie inlet and outlet spouts.

  1. Coated And Uncoated Fabric:

Fabric or bags which are coated/laminated with a protective polypropylene layer that reduces moisture intrusion or sifting of the product inside, are called coated fabric bulk bags or non-breathable or laminated fabric bags.

The other one is called breathable or uncoated fabric bulk bags; these bags don’t have the polypropylene layer laminated on them.

  1. Denier:

It is a unit of measurement that expresses fibre thickness of individual threads used in a fabric. To be more specific, it is the weight of the yarn in grams per 9,000 meters. Also, it is considered that the higher the denier count, the more durable the fabric will be.

  1. Discharge Spout:

As the name indicates, the discharge spout or the bottom spout is used as an outlet to empty the products filled in the FIBC bulk bag.

  1. Document Pouch:

Designed or fabricated by polypropylene, it is a pouch where shipping or identifying documents are usually stored. It is also known as an envelope or pocket.

  1. Circular Woven Bag:

Also referred to as a tubular bag because of the unique tube-like shape, the circular woven bags are shaped and woven on a circular loom before cutting to the properly specified bag height. This bag has no corner seams or angular edges.

  1. Duffle Top:

A type of FIBC bag top which is similar to the duffel bag. The inlet extends from the top seam, and it can be tied from the top. It is also known as the skirt top.

  1. Loop Height:

It is the height or the measurement from the top of a bag to the loop’s apex when laid flat.

 

  1. Polypropylene:

It is a type of polymer made from the combination of propylene monomers. It is used in a variety of applications such as packaging bags for products, plastic parts, automotive industry, textile industry, etc. It is environment friendly and can be recycled.

  1. Safe Working Load:

SWL is the safe amount of load which a bag is designed to carry. You must always check with the SWL factor to avoid worst situations like damage to the bag and the product sifting.

  1. Safety Factor:

It is normally written in ratio like 5:1 SF, and it signifies how much stronger a bag is than it needs to be for an intended load. The 5:1 indicates that it should be 5 times the Safe Working Load.

  1. Food Grade:

The conditions under which the bulk bag has been manufactured and stored before being delivered to the end customer is all about food grade. These conditions have to be strict and quality-driven to produce bulk bags that are suitable for use. Under this comes –

  • Cleanroom for manufacturing as well as the storage facility.
  • BRC compliant food grade bulk bags are the bags manufactured and stored in strict conditions to meet the BRC standards.

This ensures that the bulk bags are suitable for storing products without any contamination.

  1. Velcro:

Velcro are straps used for proper closing of the bags. These are strong, lightweight, easy-to-adjust, and secures the content inside the bag. It is used for the fastening purpose.

  1. Dustproof:

The transportation of finer materials through regular FIBC bags has a possibility of leakage and to prevent this; dustproof FIBC bags are the best. There are different types of dustproof bags according to the requirements like –

  • Single dustproof – These FIBC bags have single stitches and a single dustproof tape.
  • Double dustproof – Products which have high chances of sieving or leaking are kept inside this bag as it has two stitches and two dustproof tapes.
  • Triple dustproof – For extra safety of products, these FIBC bags have three sealing strips. This type involves sealing with two dustproof tapes and a third tape is put between the fabric.

  1. Tunnel bag:

These are popular bags that have a unique design of Tunnel lift bags that has 4 standard loops and 2 side tunnels. This helps in reducing the labour cost as it can be easily picked up.

  1. Two-panel bag:

These FIBC bulk bag are constructed with three body panels; one of them runs the full length of the bag forming the bottom and the other two sides and two fabric pieces sewn into the larger piece to form the other two sides. These bags have a square shape when filled, plus they offer high SWL and amazing durability because of the sturdy construction.

  1. Iris closure:

The iris closure can be on the top and bottom; that is, for discharge and filling. For the bottom, these are a safety valve that is ideally suited for choking the necks and also it gives the control to maintain the flow of material. And for the top, these are used for additional protection after filling.

  1. Petal closure:

This spout construction showcases four-petal like structure that works together to hold the spout closed when it is not in use.

These are some of the terminologies that you must be aware of so that you can make a well-informed purchase from an FIBC Bulk Bag manufacturers. Sudarshan Addpack provides a complete bulk packaging solution under one roof; you can view our product collection here.

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How to find the ideal FIBC bag for your products?

Flexible Intermediate Bulk Containers (FIBCs) are a fantastic bulk packaging option for each and every business all over the world. But, when it is not ideal for your product, it can turn out to be a nightmare; for the sole reason that for transporting certain goods you require a set of specifications that ensures safe transportation. 

Whether the FIBC bag is used for storing or transporting a dry product, food-grade products, or hazardous materials, it is always safe to have a customized FIBC bag for your industry. 

Introduce yourself to the FIBC bag calculator that helps you find the ideal bulk bag for your specific requirements. 

What is the FIBC bag calculator?

A bulk bag is defined by the metrics, that includes, height, weight, width, safe work loading (SWL), SF, GSM, and many more parameters. Whether you’re using it for transporting sand, gravel, animal feed or any other substance, all of the aforementioned parameters including some more, tells you whether your FIBC bag is compatible with your industry or not!

The process of selecting the right FIBC bag can be overwhelming and so you can go for an easier way, which is, to use the FIBC bag calculator, that takes in all input from you, and accordingly, pick the best for your industry needs. 

How is this calculator functional?

The FIBC bulk bag calculator will take some input from you to determine the right bulk bag that matches your safety, functionality, and usability. The procedure goes on like –

1. Dimension specification –

It is an inevitable fact that when you are selecting the best FIBC bulk bag manufacturers for your industry, it is super important to consider the finer details. The first thing that one must consider is dimension. 

Firstly select the length, width, height, SWL, and SF. FIBCs normally measure around 45-48 inches in diameter and vary in height from 39-79 inches. 

Safe working load (SWL) – It is the amount of load which a bag is designed to carry effortlessly. It can be in pounds or kilograms. 

Safety factor (SF) – It is an industry-standard that means the FIBC bulk bag must handle five or six times its SWL. The standard way to write it is in ratio, i.e., 5:1 or 6:1 SF. 

fibc bag weight calculator
2. GSM of FIBC bag:

GSM means grams per square meter area. So, if you choose higher GSM, then you get a bulkier fabric and vice versa. 

fibc bag weight calculator

3. Type of FIBC bag:

There are two types – one is coated and the other is uncoated. 

  • Breathable or uncoated fabric bags – These are non-laminated fabric bags that promote air and moisture flow, allowing both to pass through the woven material. These are ideal for products that need breathability. 

What can be stored in the uncoated FIBC bag?

–  Food and non-food grade products. 

– Coffee beans, almonds, nuts, seeds, and grains. 

– Rock, fertilizers, and gravel.

 

  • Coated FIBC bags – Coated/laminated with an additional polypropylene layer, these bags restraints moisture intrusion or sifting of the finer products. 

What can be stored in a coated FIBC bag?

– Dry products which are in granular, powder, crystal, and flaky form. 

– Salt, flour, and any powder. 

– Fine minerals. 

– Chemicals, glass, steel, and other similar products.

fibc bag weight calculator
How to know whether coated will be best or uncoated?

Ask yourself the following questions while selecting between coated or uncoated –

  • What product is going to be stored in the bag?
  • What is the bulk density of the product?
  • Is it finer or a coarse material?
  • Do you need a moisture barrier or not?
  • What is the moisture percentage of the product?

In all, you need to know the characteristics of the material.

fibc bag weight calculator
4. Dustproof:

The transportation of powdered materials is risky, as there is always a chance of leakage through the stitch needle holes. Decide whether your product transportation requires prevention from leaking.

fibc bag weight calculator
5. Top attachment type and bottom attachment type:

Now that you’ve determined the size and type, now it is time for thinking about multiple styles for filling and emptying your FIBC bag.

fibc bag weight calculator
6. Lifting loop specification:

Select the loop height, which is, the measurement from the top of the bag to the apex of the loop when laid flat.

fibc bag weight calculator
7. Fabric Specification:

Select the denier, which is the weight of yarn per 9,000 meters. And, the stitch type is a hiracle or double needle. And, the pattern of stitching defines the entire structure; options that you can select are J-fold, B-fold, and Inner fold.

fibc bag weight calculator
For more information, write us to at: exports@sudarshangroup.net