FIBC Bags Manufacturing Process & Material Guide
FIBC bags, also commonly known as Flexible Bulk Containers, are a long-lasting and highly useful containers to transport and store large and loose materials. These bags are very light and still strong enough to hold so much, and this makes them be used in areas such as farming, construction, food processing, and the chemical industries.
When in search of quality bulk packaging materials, having an FIBC manufacturer in India like Sudarshan Addpack guarantees quality and customized FIBCs. Now it is time to move to the details of the technology and materials involved in the production of FIBC bags.
What Are FIBC Bags Made Of?
FIBC bags are mainly made from polypropylene (PP), a thermoplastic polymer described for its durability, versatility, and ability to withstand moisture and chemicals. This material makes the bags very light yet strong enough to hold lots of load.
To enhance their functionality, additional materials and components are used:
- UV Stabilizers: Preventing the bags from exposure to sunlight to enhance their use outdoors.
- Liner Films: Place an added lining in the bag to safeguard delicate products from being ruined by wetness inside the bag.
- Additives: Increase the bag’s load-bearing capacity, its ability to withstand wear and tear and damaging effects of environmental factors.
FIBC Bag Production
FIBC bags are produced by a series of steps which is a complex and delicate process of manufacturing. Each of the steps guarantees the bags are fit to meet the industry strength and performance requirements.
1. Extrusion
The first stage is the heating of the polymer granules specifically polypropylene granules and then the formation of the same into fibers in the form of thin and long strands through a process known as extrusion. These threads are also known as tapes and are created by drawing and cooling the threads to make them stronger.
2. Weaving
This woven fabric is also used in the production of FIBC bags, which are the focus of this article. The bag’s intended use determines whether the fabric is laminated or not, to make it resistant to water or not.
3. Cutting
The woven fabric is then chopped into pieces in accordance with the size of the bag as planned. This is important in order to achieve an equal standard of the final product that is being produced.
4. Printing
Most of the FIBC bags come with printed information such as labels, logos, or handling instructions. Printing is done using the latest techniques so as to make sure that the designs made are visible and can withstand various conditions.
5. Sewing and Assembly
The fabric pieces are then sewn into the bag. This involves sewing loops, spouts, and liners in a bag depending on the design of the bag in question. Professionals make sure the seams are both strong and even so that the structure can effectively bear the load that is expected of it.
6. Quality Testing
The bags are well-checked before they are shipped out to the market. This involves a load bearing test, ultraviolet check, and also for stitch or fabric fault. This makes sure that only the right quality bags are delivered to the customers.
Why Choose Sudarshan Addpack?
Sourcing for the best FIBC bags is therefore eased when you turn to Sudarshan Addpack as a company with a good track record. The company is one of the top FIBC manufacturers in India and aims to provide long-lasting, efficient, and tailored solutions for your bulk packaging requirements. Using the latest and the most efficient equipment and with high regard to quality, Sudarshan Addpack makes sure that every bag produced is of high quality.
Conclusion
The following is a guide on how FIBC bags are made, from the choice of materials to quality control. These bags are used especially in the handling of bulk materials and provide strength, flexibility, and low cost. When you know how they are made it makes it easier to know why they are useful in so many industries.
Only the best FIBC bags? Look no further than Sudarshan Addpack – an industry leader in the provision of bulk packaging solutions.
